PUMPS
We provide engineered solutions, fabrication, design services, modeling, inspections, testing, flanges, pipe support and fittings for Industrial equipment.
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Flow Conditioning Solutions for rotating equipment like gas turbines, compressors, pumps, and generators. Flow Conditioning Solutions applied to pumps inlet in applications from boiler feed to condensate extraction allow for elimination of flow problems and part failure. Uniform flow is essential to turbine components, a Flow Conditioning Solution increases turbine efficient operation and fuel cost savings.
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Flow Conditioning Solutions for equipment provide high energy efficiency and lower operating costs. Flow Conditioning Solutions eliminate vibration and noise. Flow Conditioning Solution reduces maintenance, parts replacement, seal/bearing wear, pump failure/rebuilds and repair services for turbines, pumps, and generators to ensure continuous operations. Flow Conditioning Solution creates pressure, velocity and uniform laminar flow to increase piping and system efficiency, while reducing electrical consumption allowing for costs savings.
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FLO-TK™ Flow Conditioner Vane For Pumps
Typical pump applications require a minimum of ten pipe diameters of inlet pipe before the pump, in order to avoid elbow flow distortions. A Flow Conditioner eliminates pipe run requirements allowing for close-coupled elbows to pump suction.
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Industrial Pump Applications:
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Reduction of pump vibration and system noise
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Prevention of blown seals
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Increased flow rate and discharge pressure
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Increased pump efficiency
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Reduced maintenance cost
Pump impellers are designed assuming the inflow velocity is parallel to the pipe center-line with no cross-stream velocity gradients. This is the reason some pump manufacturers recommend at least ten to twenty pipe diameters of straight pipe upstream of the connection to the pump suction flange. If these conditions are not met, pump performance will be lower than the design value. Many plants have space constraint limitations making it difficult to provide the long straight pipe run required. A Flow Conditioner eliminates the need for pipe runs by providing a uniform flow directly from an elbow exit. The need for a long straight pipe run can be better understood by examining the flow discharging from a plain elbow. For single suction pumps with an elbow close to the pump suction flange, there exists a circumferential variation in the pump inflow velocity. The result is lower than design performance. There is also radial and axial dynamic loading on the impeller, compounded because of the flow turbulence in the stream. The dynamic loading results in pump vibration, cavitation and noise, with an attendant reduction in pump life. The Flow Conditioner provides a uniform inflow velocity and low turbulence, the pump performance is closer to the design value and reduces vibration or noise and no cavitation. The double suction pump has an additional complication where more fluid enters one impeller suction duct than the other. The situation results in an imbalance of thrust loads for the two impellers and higher thrust loads on the thrust bearings than they are designed for. In addition, there is a dynamic thrust loading on the bearings.



